Hi-TECH Engineering Corporation India Pvt. Ltd.
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YEAR OF INCEPTION: 1993

REGISTERED OFFICE: G-17, MIDC, Baramati, Dist.- Pune - 413133

MAN POWER: 125 Professionals With Huge Experience in R&D, Design, Engineering, Production & QC350 Workers.

CERTIFICATION:
» ISO- 9001-2008
» NFCSF For Boiling House
» NCDC For Mill House

 
Contact Us
Hi-TECH Engineering Corporation India Private Limited.
G-16, 17, MIDC, Baramati-413133, District : Pune, Maharashtra, India.
Phone : +91-2112-244252, 244488,                                                   243646.
Fax : +91-2112-243229
E-mail : info@hitecheng.in
   
Photo Gallery
  Recent Projects
 
  Turnkey Sugar Plant  
 
     
  We manufacture Turnkey Sugar Plant with Cogeneration. Now we are manufacturing Sugar Plant having capacity of 7500 TCD  with 35  MW  Cogeneration. Currently we are exporting sugar plants to Ethiopia.  
     
  HI-TECH ADVANTAGE – BOILING HOUSE & GENERAL  
 

 

PARAMETERS ADVANTAGE HI-TECH REASON
MANPOWER REQUIREMENT 152 FOR A 1500 TO 4200 TCD PLANT AUTOMATION
RETURN ON INVESTMENT BREAK EVEN WITHIN 3 YEARS OF OPERATION REFERENCE: 1500 TCD PLANT IS IN OPERATION AT 3500 TCD
STEAM CONSUMPTION 38% ON CANE CRUSHED USED FLASH VESSELS, OSV & OTHER STEAM SAVING DEVICES
POWER CONSUMPTION 22 KW PER TON OF CANE CRUSHED REFERENCE : ACHIEVED 3400 TCD CRUSHING WITH 3 MW TURBINE GENERATOR SET 100 % INLINE PLANETORY GEAR BOXES, SCREW PUMPS & VFDS
LIFE OF PLANT LONG LASTING ROBUST DESIGN & BEST QUALITY MATERIAL AND WORKMANSHIP
 
     
  OUR ACHIEVEMENT IN 1st SUGAR PLANT  
  We entered the industry by modifying existing Sugar Plant by Making significant changes to the Milling plant of the existing sugar plant.  
 
  • We have totally changed total mill drive system with unique Inline planetary gear box, Rope Coupling and ACVFD drive; Our planetary drive is highly energy efficient compact as well as with very low maintenance operation of drive system with very less noise. This system is used first time in India.
  • Adding over we used all inline planetary gearbox (Dynamic Oil Italy Make) for all carriers as well as for feeder table and getting advantage of power saving.
  • All pumps for magma, molasses and mesquite are screw pumps which are highly energy efficient as compared to Rota pump.
  • We have used OSV (Overflow Surplus Valve) by that we saved lot of steam consumption.
  • We have done centralized Grease lubrication system
  • BAL has achieved 3000Tonne crushing on cane in one day and 3MW power when the plant equipped with all electrical drives; itself is record  to crush more then 3000Tonnes using 3MW Power.
  • Entire Plant was completed in record time of 7 months.
  • Boiling house is operating at 38%of steam.
 
   
 
  Cane Mills  
 
 
  • We are capable to supply milling Plant from 500TCD to 12000 TCD.
  • We have already commissioned mill size 33X66 & 42X84.
  • 36X78 & 45X90 is under execution
 
Inline Planetary GEAR BOX in Our Sugar Mills
We are Pioneers in India to Launch the Inline Planetary Gear Box instead of conventional Mill Gearing System for Mill Drive which saves the power loss in transmission. Also it reduce the overall Cost of foundation for mills.
 
     
  HI-TECH ADVANTAGE – MILLING PLANT  
 

COMPARISN PARAMETERS

HI-TECH MILLING PLANT

CONVENTIONAL MILL WITH HELICAL PLANETORY
CIVIL COST VERY LESS COMPARED TO CONVENTIONAL AS WELL AS TANDOM WITH INDIAN PLANETARY VERY HIGH HIGH
WEIGHT OF MILL DRIVE SYSTEM AROUND 13 TON 30 TO 40 TON AROUND 25 TON
EFFICIENCY 95% AROUND 70 % AROUND 80 %
SPACE REQUIREMENT COMPACT DESIGN RESULTS IN VERY LESS SPACE HUGE SPACE REQUIREMENT HIGH SPACE REQUIREMENT DUE TO BIG GEAR BOX AND FORCED LUBRICATION SYSTEM
LUBRICATION REQUIRED 400 LITRES VERY HIGH 1200 LITRES
SPARE PARTS INVENTORY VERY LESS AS MOVING PARTS ARE VERY LESS AND WITH BETTER METALLURGY MANY SPARE PARTS REQUIRED MANY SPARE PARTS REQUIRED DUE TO POOR METALLURGY OF MOVING PARTS
NOISE CREATED COMPARED TO PIN DROP SILENCE VERY HIGH HIGH
RELIABILITY 100 % RELIABLE AS EACH PART IS TAKEN CARE COMPLETELY WHILE INSTALLATION RELIABLE VERY LESS
POWER CONSUMPTION LEAST VERY HIGH HIGH
INSTALLATION TIME QUICK INSTALLATION IS POSSIBLE LONGEST LONG
MAINTENANCE & OPERATION USER FRIENDLY TEDIOUS PROCESS TIME CONSUMING
 
     
  TURNKEY SUGAR PLANTS PROJECTS IN HAND  
     
 
Sr. No. NAME OF CLIENT YEAR DETAILS
1 Baramati  Agro Ltd. 2007 Sugar Plant 1500 TCD (Commissioned)
2 Baramati  Agro Ltd. 2008 Sugar Plant 4200 TCD with 18 MW Cogeneration (Commissioned)
3 Samruddhi Sugar Ltd. 2008 Sugar plant 2500 TCD with 8 MW Cogeneration (Under Commissioned)
4 Sai Krupa S. K. Ltd. 2008 Sugar Plant 7500 TCD with 35 MW Cogeneration (Under Execution)
5 Dadra Nagar Haweli Sahakari Khand Udhyog 2007 Sugar Plant 1250 TCD (Under Commissioned)
6 Shree Shivsagar Sugar & Agro Products Ltd. 2009 Sugar Plant 2500 TCD (Under Execution)

7

Jakaraya Sugars Ltd. 2009 Sugar Plant 2500TCD With 12 MW Cogeneration (Under Execution)
8 Shreenath Mastoba S.K. Ltd., Pateshan 2003 (Commissioned)
9 Maharashtra Shetkari Sugars Ltd. 2010 Sugar Plant 3500TCD with 20 MW Cogeneration
 
     
  EXPORT PROJECT  
     
 
Sr. No. NAME OF CLIENT YEAR DETAILS
1 Wonji Sugar Ltd (Ethiopia) 2009

Rehabilitation

2 Shoa Sugar Ltd (Ethiopia) 2009

Rehabilitation

 
     
   
     
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