ROBUST DESIGN & BEST QUALITY MATERIAL AND WORKMANSHIP
OUR ACHIEVEMENT IN 1st SUGAR PLANT
We entered the industry by modifying existing Sugar Plant by Making significant changes to the Milling plant of the existing sugar plant.
We have totally changed total mill drive system with unique Inline planetary gear box, Rope Coupling and ACVFD drive; Our planetary drive is highly energy efficient compact as well as with very low maintenance operation of drive system with very less noise. This system is used first time in India.
Adding over we used all inline planetary gearbox (Dynamic Oil Italy Make) for all carriers as well as for feeder table and getting advantage of power saving.
All pumps for magma, molasses and mesquite are screw pumps which are highly energy efficient as compared to Rota pump.
We have used OSV (Overflow Surplus Valve) by that we saved lot of steam consumption.
We have done centralized Grease lubrication system
BAL has achieved 3000Tonne crushing on cane in one day and 3MW power when the plant equipped with all electrical drives; itself is record to crush more then 3000Tonnes using 3MW Power.
Entire Plant was completed in record time of 7 months.
Boiling house is operating at 38%of steam.
We are capable to supply milling Plant from 500TCD to 12000 TCD.
We have already commissioned mill size 33X66 & 42X84.
36X78 & 45X90 is under execution
Inline Planetary GEAR BOX inOur Sugar Mills
We are Pioneers in India to Launch the Inline Planetary Gear Box instead of conventional Mill Gearing System for Mill Drive which saves the power loss in transmission. Also it reduce the overall Cost of foundation for mills.
HI-TECH ADVANTAGE – MILLING PLANT
HI-TECH MILLING PLANT
MILL WITH HELICAL PLANETORY
VERY LESS COMPARED TO CONVENTIONAL AS WELL AS TANDOM WITH INDIAN PLANETARY
WEIGHT OF MILL DRIVE SYSTEM
AROUND 13 TON
30 TO 40 TON
AROUND 25 TON
AROUND 70 %
AROUND 80 %
COMPACT DESIGN RESULTS IN VERY LESS SPACE
HUGE SPACE REQUIREMENT
HIGH SPACE REQUIREMENT DUE TO BIG GEAR BOX AND FORCED LUBRICATION SYSTEM
SPARE PARTS INVENTORY
VERY LESS AS MOVING PARTS ARE VERY LESS AND WITH BETTER METALLURGY
MANY SPARE PARTS REQUIRED
MANY SPARE PARTS REQUIRED DUE TO POOR METALLURGY OF MOVING PARTS
COMPARED TO PIN DROP SILENCE
100 % RELIABLE AS EACH PART IS TAKEN CARE COMPLETELY WHILE INSTALLATION
QUICK INSTALLATION IS POSSIBLE
MAINTENANCE & OPERATION
TURNKEY SUGAR PLANTS PROJECTS IN HAND
NAME OF CLIENT
Baramati Agro Ltd.
Sugar Plant 1500 TCD (Commissioned)
Baramati Agro Ltd.
Sugar Plant 4200 TCD with 18 MW Cogeneration (Commissioned)
Samruddhi Sugar Ltd.
Sugar plant 2500 TCD with 8 MW Cogeneration (Under Commissioned)
Sai Krupa S. K. Ltd.
Sugar Plant 7500 TCD with
35 MW Cogeneration (Under Execution)
Dadra Nagar Haweli Sahakari Khand Udhyog
Sugar Plant 1250 TCD (Under Commissioned)
Shree Shivsagar Sugar & Agro Products Ltd.
Sugar Plant 2500 TCD (Under Execution)
Jakaraya Sugars Ltd.
Sugar Plant 2500TCD With 12 MW Cogeneration (Under Execution)